has had a single minded focus:
Transforming Manufacturing. Leaning into Industry 4.0 with its
Manufacturing Process Assurance System(MPAS), it connected over 1200 machines across 27 assembly lines nationwide. The company revolutionized its manufacturing process—integrating automation, real-time monitoring, and predictive analytics for precision, efficiency, and quality control.
At the heart of MPAS is a seamless integration of OT with IT, enabling real-time tracking of production processes and equipment health. By leveraging MES and SCADA systems, MPAS ensures complete traceability of parts, error-proof assembly, and dynamic work instructions for operators. This digital transformation enhances efficiency while minimizing errors in part fitment and tool usage.
The results have been transformative. By ensuring right-fit parts and proactive equipment maintenance, the system has prevented costly rework, optimized vehicle recalls, and saved 75 additional shifts. Moreover, the project is not just about numbers—it’s a cultural shift, embedding digital innovation at the core of Ashok Leyland’s manufacturing DNA.
By implementing MPAS, Ashok Leyland has not only optimized efficiency but also set a new benchmark for digital-driven excellence in the automotive industry.
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